Enclosures

Customised Enclosure Design – Engineered Around Your Needs

No two applications are the same — and neither are our enclosures. At [Your Company Name], we specialize in fully customized enclosure design that aligns with your specific technical, environmental, and aesthetic requirements. Whether you need a compact housing for electronics or a large-scale industrial cabinet, we design with purpose, precision, and performance in mind.

Our Custom Design Capabilities Include:

• Concept Development & Feasibility Analysis
  We begin by understanding your product, environment, and functional needs. Our team collaborates closely with you to develop concepts that balance form, function, and manufacturability — identifying potential challenges early in the design phase.

• 3D CAD Modeling & Digital Prototyping
  Using advanced CAD software (e.g., SolidWorks, AutoCAD, Fusion 360), we create detailed 3D models of your enclosure, complete with component placement, mounting points, ventilation, cable routing, and fastening systems. Digital mockups help visualize fit and form before manufacturing begins.

• Thermal & Environmental Considerations
  Our designs account for heat dissipation, ingress protection (IP/NEMA ratings), EMI shielding, vibration resistance, and other environmental factors that impact performance and durability in the field.

• User-Centric Features
  We incorporate design elements such as hinged or removable panels, custom branding, display windows, control interfaces, handles, locks, and cable glands — all tailored to your operational workflow and end-user interaction.

• Integration with Electronics & Components
  We ensure mechanical compatibility with your internal components, including mounting solutions for PCBs, connectors, sensors, cooling fans, displays, and power supplies. Our approach streamlines assembly and minimizes rework during integration.

• Design for Manufacturability (DFM)
  Our engineers optimize the enclosure design for efficient production, reducing cost and complexity while maintaining high standards of quality and functionality. This includes material selection, part count reduction, and tooling considerations.

Design Services at a Glance:

• 2D/3D CAD & technical drawing creation

• Thermal management & airflow optimization

• IP-rated and NEMA-compliant designs

• Ergonomic and functional layouts

• Material and finish recommendations

• Branding, labeling, and custom cutouts

• Compliance with industry and regulatory standards

Whether you’re developing a one-off prototype or a production-ready enclosure for mass manufacture, our design team ensures it’s engineered to perform — and built to last.

Ready to turn your concept into a fully functional enclosure?

Material Versatility – Built for Your Environment

Choosing the right material is critical to the performance, durability, and aesthetics of your enclosure. We offer a wide range of materials to meet the demands of any application — from harsh industrial environments to precision electronics.

Metals

• Aluminum
  Lightweight, corrosion-resistant, and easy to machine, aluminum is ideal for electronic enclosures, communication systems, and portable devices. Available in a variety of grades (e.g., 5052, 6061) and finishes such as anodizing or powder coating.

• Stainless Steel
  Known for its strength and resistance to corrosion and chemicals, stainless steel is perfect for medical, food-grade, and outdoor applications. Offers a clean, modern look and is highly durable under extreme conditions.

• Mild Steel
  Cost-effective and strong, mild steel is ideal for rugged industrial applications. Can be powder-coated or painted for corrosion resistance. Excellent for control panels, cabinets, and large-scale fabrications.

• Copper & Brass
  Used in specialty applications where electrical conductivity, shielding, or unique aesthetics are important. Often chosen for EMI/RFI shielding or architectural-grade finishes.

Plastics & Polymers

• ABS (Acrylonitrile Butadiene Styrene)
  Durable, lightweight, and cost-effective, ABS is commonly used for indoor electronic enclosures and handheld devices. It’s easy to mold, paint, and customize.

• Polycarbonate
  Extremely tough and impact-resistant, polycarbonate is suitable for transparent covers, display housings, and outdoor environments where UV stability is needed.

• PVC & FR-rated Plastics
  Flame-retardant plastics for electrical applications, especially where safety certifications (e.g., UL 94) are required. Ideal for junction boxes, power enclosures, and telecom hardware.

• HDPE & Polypropylene
  Chemical-resistant and waterproof, these plastics are often used in industrial or marine environments. Great for washdown applications and chemical enclosures.

Composite & Specialty Materials

• Glass-Fiber Reinforced Plastics (GRP)
  Excellent strength-to-weight ratio, corrosion-resistant, and ideal for outdoor or corrosive environments like wastewater, chemical, or marine settings.

• EMI/RFI Shielded Materials
  For sensitive electronics, we offer materials and coatings that provide electromagnetic and radio-frequency interference protection.

We guide you through material selection based on:

• Environmental exposure (moisture, temperature, chemicals, UV)

• Mechanical load and impact resistance

• Regulatory or industry compliance (IP ratings, NEMA, UL, etc.)

• Weight, aesthetics, and budget requirements

Need help choosing the right material?
Our engineers are here to help you balance performance, cost, and manufacturability — ensuring your enclosure stands the test of time and application.

Ingress Protection (IP Rating) – Designed to Withstand the Elements

Protecting internal components from dust, moisture, and environmental hazards is critical — especially in industrial, outdoor, or mission-critical applications. At ElektraMech, we engineer enclosures to meet specific Ingress Protection (IP) ratings, ensuring they deliver long-term reliability no matter the operating environment.

What is IP Rating?

The IP (Ingress Protection) rating is an international standard (IEC 60529) that classifies the level of protection an enclosure offers against solids (like dust) and liquids (like water). It’s represented by two digits:

• First Digit (0–6) – Protection against solid particles (e.g., dust, debris)

• Second Digit (0–9K) – Protection against liquids (e.g., water spray, immersion)

Example:
IP65 = Dust-tight + protected against low-pressure water jets from any direction
IP68 = Dust-tight + protected against long-term immersion under pressure

IP Ratings We Support

We design and manufacture enclosures to meet a wide range of IP ratings, including:

• IP54 – Protected against limited dust ingress and water splashes
  (Ideal for indoor use and light industrial applications)

• IP65 / IP66 – Dust-tight and protected from water jets or heavy seas
  (Common in outdoor electrical boxes, machinery housings, and control panels)

• IP67 – Protected against full dust ingress and temporary immersion
  (Suited for portable devices, instrumentation, and outdoor electronics)

• IP68 – Fully dust-tight and resistant to continuous immersion in water
  (Used in underwater sensors, marine equipment, or buried enclosures)

• IP69K – High-pressure, high-temperature water resistance
  (Ideal for washdown areas in food, pharma, and heavy industrial sectors)

How We Achieve It

• Precision Sealing
  We use high-quality gaskets, O-rings, and compression seals to prevent ingress. Custom gasket channels and tool-free access options are also available.

• Seamless Construction
  Enclosures are carefully designed with tight tolerances, minimal joints, and reinforced corners to eliminate points of entry for dust or water.

• Robust Materials & Finishes
  Corrosion-resistant coatings, rustproof fasteners, and impact-resistant materials ensure performance even in aggressive environments.

• Testing & Validation
  We perform in-house and third-party testing to verify IP compliance. Whether you’re seeking certification or need a tested prototype, we’ve got you covered.

Protection Where It Counts

Whether your enclosure needs to resist rain, dust, salt spray, or full immersion, we can design a solution to meet your required IP rating — and your industry’s regulatory standards.

Need help selecting the right level of protection?
Contact our team for expert guidance and compliant enclosure solutions.