Switchboards, MCCS & Distribution Boards

The primary purpose of Form of Separation within an electrical assembly is to allow safe access to specific sections of the equipment while other parts remain energised and operational. Although separation does not directly enhance electrical performance, it plays a vital role in ensuring safety and operational efficiency.

Key benefits include:

• Protection against accidental contact with live parts in adjacent functional units.

• Prevention of solid foreign objects passing between compartments, reducing the risk of damage or faults.

We offer configurations up to Form 4 Type 7, providing tailored separation levels based on your operational and safety requirements.

In any complex electrical system, enclosures must accommodate multiple cables and/or busways. Proper cable entry and access design is critical to ensure both the functionality and integrity of the panel over time.

Key Considerations:

• Panel Location: Whether the panel is installed indoors or outdoors, cable entry points must be chosen to suit the environment and ensure safe operation under varying conditions.

• Ease of Maintenance: Thoughtful cable access design facilitates future maintenance, upgrades, and inspections—reducing downtime and service costs.

• Entry Points: We offer flexible options for top or bottom cable entry, and front or rear access, based on installation needs.

Why It Matters:

Improper cable entry can:

• Compromise the panel’s Ingress Protection (IP) rating

• Lead to premature wear, moisture ingress, or dust contamination

• Create operational hazards or limit accessibility during servicing

Our panels are designed with precisely engineered gland plates (in mild steel, galvanised steel, or aluminium) to maintain optimal sealing and preserve enclosure ratings—even in the most demanding environments

As energy efficiency becomes increasingly critical, so does the need for accurate, real-time power and energy monitoring. Modern systems demand advanced metering solutions that provide transparency, control, and insight.

Why It Matters:

• Improved Energy Management: Monitor consumption trends and optimise system performance.

• Cost Control: Identify inefficiencies and reduce unnecessary energy use.

• System Health Monitoring: Detect issues before they become faults through real-time alerts and historical analysis.

Our Metering Solutions:

We integrate a wide range of multifunction power meters tailored to your specific application. These meters offer:

• Real-time measurement of voltage, current, power, power factor, frequency, harmonics, and energy consumption

• Options for Standard or MID (Measuring Instruments Directive) approved metering

• Remote monitoring and communication via Modbus, BACnet, or other common protocols

• Data logging, alarms, and event recording for operational insight and compliance reporting

Whether you require simple monitoring or a complete energy management system, we offer flexible, scalable solutions to meet your technical and regulatory needs.

Elektramech designs and manufactures power distribution systems with busbars rated up to 6300 Amps, ensuring robust and reliable energy flow for a wide range of applications.

What Are Busbars?

Busbars are conductors used to distribute electrical power within switchboards, MCCs, and distribution panels. They are crucial for safely managing high current loads and providing structured, efficient power routing.

Our Busbar Capabilities:

• Current Rating: Up to 6300 Amps

• Material: High-conductivity copper — available in rigid or flexible configurations

• Neutral Bar Options:

  • Double rated

  • Equal rated

  • Half rated, depending on system requirements

• Coatings & Insulation:

  • Tinned finish for enhanced corrosion resistance

  • Fully insulated, or a combination of both for added protection and safety

Why It Matters:

Our busbar systems are designed for maximum efficiency, thermal performance, and long-term durability. Proper selection and configuration ensure optimal power flow, reduce heat buildup, and enhance overall system reliability.

Elektramech designs LV Switchboards, MCCs, and Distribution Boards with robust enclosure systems to protect against dust and water ingress—ensuring long-term durability and reliability across all environments.

Standard Protection

Our standard steelwork systems are rated up to IP54, offering:

• Limited protection against dust ingress

• Protection from water spray from any direction

This level is suitable for indoor environments and general industrial applications where moderate protection is required.

Enhanced/Bespoke Protection

For harsher or more demanding environments, we offer bespoke enclosures with IP ratings up to IP65/66, providing:

• Complete protection against dust

• Resistance to high-pressure water jets from any direction

Ideal for outdoor, marine, or wash-down areas, these systems are engineered to ensure system integrity and safety even in extreme conditions.

Why IP Ratings Matter

Choosing the correct IP rating:

• Extends equipment lifespan

• Reduces maintenance and downtime

• Ensures compliance with environmental and safety standards

Let Elektramech help you select the right enclosure protection for your application—from standard industrial use to the most extreme operational environments.

At Elektramech, we offer a range of device fitment options—Fixed, Plug-in, and Withdrawable—to suit the specific needs of your application and ensure safe, efficient maintenance and servicing.

Device Options:

• Fixed Devices
  Permanently installed and ideal for simple, low-maintenance systems where cost and space efficiency are key.

• Plug-in Devices
  Easily inserted or removed without disturbing the rest of the panel—perfect for faster replacement and upgrades without system shutdown.

• Withdrawable Devices
  Designed for safe, isolated removal under load conditions, enabling full servicing or replacement without powering down the entire assembly. Common in critical or high-reliability applications, such as marine, energy, and process industries.

Flexible Integration with Leading Brands

We work closely with all major electrical component manufacturers, including ABB, Schneider Electric, Siemens, Eaton, Terasaki, Socomec, and others—allowing us to source and integrate a wide array of products tailored to your requirements.

Why It Matters:

• Improved serviceability and faster maintenance

• Minimised downtime in high-availability environments

• Enhanced operational safety during live maintenance tasks

Whether your project demands robust fixed systems or flexible, service-friendly withdrawable units, Elektramech delivers solutions built around performance, safety, and reliability.

All Elektramech enclosures and panels are finished to a high standard to ensure both durability and a clean, professional appearance.

Standard Finish

• Powder-coated

• Light Grey (RAL 7035) – Industry-standard for control and electrical panels

• Offers excellent corrosion resistance, durability, and a smooth, uniform finish

Custom Finishes

Need something different? We offer a range of custom colours and finishes upon request to match site aesthetics, corporate branding, or specific environmental requirements.

Why Finish Matters:

• Enhances corrosion protection

• Extends product life, especially in harsh or outdoor environments

• Improves visual identification and integration within facility layouts

Whether standard or bespoke, our finishes are designed to maintain performance and appearance over time

Electronic equipment is highly vulnerable to damage caused by electrical surges and transient over-voltages. Proper surge suppression is essential to protect sensitive components and ensure system reliability.

Our Surge Protection Solutions

We offer integrated surge protection devices (SPDs) across all key categories to safeguard your systems:

• Type 1: Installed at the origin of the electrical installation (e.g., main distribution boards) to protect against external surges such as lightning strikes.

• Type 2: Installed at sub-distribution panels to handle residual surges and switching transients within the installation.

• Type 3: Installed close to sensitive equipment to provide final-stage protection from low-energy surges.

Why Surge Suppression Matters

• Prevents equipment damage and costly downtime

• Enhances operational reliability

• Ensures compliance with electrical safety standards

Elektramech integrates surge protection tailored to your system’s needs, offering peace of mind across all applications.